81X Chain Sprockets

We offer a wide selection of 81X roller chain sprockets, precision-manufactured from high-quality materials for reliable performance and long service life.
Options include steel and cast sprockets, plus 303, 304, and 316 stainless steel and plastic sprockets for washdown applications.
Our 81X sprockets work with the following chain sizes: 81X, 81XH, 81XHH, 81XHD, 81XXHD, 81XHS, 81X-RT, 81XHT
Note: Our sprockets interchange with other brands!
Common configurations for 81X sprockets include A-plate, which is a simple plate sprocket; B-hub, which has a hub on one side; C-hub, which has a hub on both sides; and idler configurations.
Split construction is also available for both A- and B-hub-style sprockets. Split sprockets are becoming a popular choice for many facilities since they’re easier to replace, despite the higher upfront cost.
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81X Chain Sprocket Dimensions
To find the dimensions for your sprocket, select the tooth count for your configuration in the chart below.
Note: Plastic and stainless steel 81X sprockets are also available upon request.
Additional 81X Sprocket Types
We also supply the below configurations for 81X sprockets.
| Tooth Count | Style | Outside Diameter | Hub Diameter | Length Thru Bore | Stock Bore | Max Bore | |
|---|---|---|---|---|---|---|---|
| 81X-B8RH | 8 | B | 6.5" | 2.375" | 1.625" | 1" | 1.5" |
| 81X-B8LH | 8 | B | 6.5" | 2.375" | 1.625" | 1" | 1.5" |
| Tooth Count | Style | Outside Diameter | Hub Diameter | Length Thru Bore | Stock Bore | Max Bore | |
|---|---|---|---|---|---|---|---|
| 81XC7 | 7 | C | 5.75" | 2.375" | 2.375" | 0.75" | 1.5" |
| 81XC8 | 8 | C | 6.75" | 2.375" | 2.375" | 0.75" | 1.5" |
| 81XC9 | 9 | C | 7.438" | 2.375" | 2.375" | 0.75" | 1.5" |
| Tooth Count | Style | Outside Diameter | Hub Diameter | Length Thru Bore | Stock Bore | Max Bore | |
|---|---|---|---|---|---|---|---|
| 81X-SG510 | 10 | B | 4.484" | 2.375" | 2" | 1" | 1.5" |
Please note that 81X sprockets work with a much wider variety of chains besides 81X series.
Cast sprockets are compatible with the following sizes: 75, 78, 88, H78, H79, BRH, 188, C188 conveyor chain, SS188, 78, MXS882, MSR1288, 433-1/2, H74, H75, H78A rooftop chain, H78B rooftop chain, H78SR, BRH188 conveyor chain, MW188RT, 488 pintle chain, SS578, and 81X.
Steel sprockets are compatible with the following sizes: 78, H74, 75, H75, H78LR, H75RT, H78SR, H79, 88, 188, S188, S78, R588, RR588, R778, RR778, 988, IS880, 87R, IS881, 81X, IS882, 433-1/2, LXS881, LXS886, US881, LXS887, LXS882, 488 pintle chain, XS578, SS188, C188 conveyor chain, US278R, US882, 578R, and 588R.
81X Chain Sprocket Compatibility Factors
For a chain sprocket to do its job well, everything needs to line up.
The sprocket should match both the 81X roller chain and the equipment it’s running on, with factors like chain pitch, tooth count, shaft size, and operating conditions all playing a part.
Here are the key compatibility factors to keep on your checklist:
- Chain size and pitch: Ensure the sprocket is designed for an 81X chain, which has a 2.609-inch pitch. The tooth profile should also match the chain dimensions for proper engagement.
- Number of teeth: Tooth count affects the sprocket diameter, chain speed, and drive ratio, so it’s important to choose a configuration that works with your system.
- Bore and shaft size: The sprocket bore should match your equipment’s shaft or accommodate the appropriate bushing or bore configuration.
- Hub configuration: Depending on your equipment, you might need a specific hub style, such as a finished bore, taper-bushed, or weld-on configuration.
- System configuration: Consider how the sprocket fits into the overall drive or conveyor setup, including alignment, operating speed, and load requirements.
- Material and operating conditions: Consider the environment where the sprocket will operate. Steel, hardened-teeth and other options might be better suited to different loads, wear levels, and operating conditions.
81X Chain Sprocket Applications
These chain sprockets tend to show up where there’s plenty of material to move and little room for downtime.
Paired with an 81X roller chain, they help keep conveyor and drive systems moving through demanding, repetitive operations.
You’ll commonly find these chain sprockets used in:
- Conveyor systems: Used to move products, materials, and heavy loads along production and processing lines.
- Agricultural equipment: Found in machinery that handles crops, feed, and other bulk agricultural materials.
- Material handling equipment: Supports systems designed to transport bulk or heavy materials from one stage of an operation to another.
- Industrial machinery: Works with a range of drive and conveying systems that require dependable power transmission under regular or demanding loads.
- Food processing equipment: Used in suitable conveyor and handling systems where consistent material movement is essential.
How To Choose 81X Chain Sprockets
The right chain sprockets keep your conveyor running smoothly and help prevent unnecessary wear.
Before ordering, work through a few key details:
1. Start With Your Chain
First, confirm that the sprocket is specifically designed for 81X chain. Check the chain size and manufacturer specifications rather than assuming a similar-looking sprocket will work.
2. Get the Tooth Count
Right Tooth count affects how the chain moves around the sprocket.
If you’re replacing an existing sprocket and don’t need to change the system’s performance, matching the original tooth count is usually the simplest approach.
3. Match the Bore to Your Shaft
Check the shaft diameter and determine whether you need a finished bore, plain bore, or another configuration.
Don’t forget details such as the keyway and set screw, as they matter when it comes to securing the sprocket properly.
4. Consider the Load and Operating Conditions
Think about what your conveyor deals with every day.
Heavy loads, frequent operation, abrasive debris, moisture, and harsh environments can influence the sprocket material and construction you need.
5. Check Your Available Space
A sprocket might match the chain size and bore but still not fit your equipment properly.
Before ordering, check the outside diameter, hub dimensions, and available clearance to make sure everything fits as it should.
6. Inspect the Chain While You’re at It
Replacing a worn sprocket? Give your roller chain a good look, too.
Excessive chain wear or elongation can quickly wear down a new sprocket, while a badly worn sprocket can shorten the life of a new chain.
7. Double-Check Before You Order
Finally, compare the chain size, tooth count, bore, hub style, dimensions, and material with your equipment requirements.
A few minutes spent checking the details can save you from ordering a sprocket that almost fits, which, unfortunately, is still the same as not fitting.
81X Chain Sprockets: FAQs
What are 81X chain sprockets used for?
81X chain sprockets are built to work with conveyor chains in material handling systems.
You’ll commonly see them in applications such as lumber, agriculture, conveying, and other equipment that moves bulky or heavy materials.
What is the standard 81X chain pitch?
The standard 81X chain pitch is 2.609 inches, measured from the center of one pin to the next.
That pitch is important because the sprocket teeth need to line up precisely with the chain for smooth engagement.
What 81X chain dimensions should I check when choosing a sprocket?
Start with the pitch, then check the roller diameter and inside width.
Confirming the key chain dimensions against the sprocket specifications helps prevent poor fit, excessive wear, and premature replacement.
Can changing the tooth count on an 81X sprocket affect my conveyor?
Yes. Changing the tooth count can impact chain speed, torque, and how smoothly the roller chain travels around the sprocket.
More teeth can also create a smoother chain path, but any change should work with your equipment’s speed, space, and load requirements.
Are 81X chain sprockets available in different materials?
Yes. You can find them in steel, cast iron, stainless steel, and plastic.
Each material has its strengths, so the best choice depends on where and how the sprocket will be used.
For example, stainless steel and plastic work well for washdown applications, while steel is a solid choice for demanding industrial environments.
What types of 81X chain sprockets are available?
There are several configurations to choose from, including A-plate, B-hub, C-hub, idler, and split sprockets. Each one is designed to work with different equipment setups and mounting needs.
Split sprockets are also becoming a popular option because they can be easier to replace, even though they typically come with a higher upfront cost.
When should I replace my 81X chain sprockets?
Take a close look at the teeth. If they appear hooked, sharp, uneven, or noticeably worn, your sprocket is most likely ready for retirement.
Running a new roller chain on badly worn sprockets can speed up chain wear, so it often makes sense to inspect both at the same time.
Requesting 81X-Series Sprockets
To get a quote on 81X-Series Sprocket simply fill out the request for quote from and someone from our customer service team will contact you. Please note that if you don't see the sprocket size you need above send us an email or give us a call.
Frequently Asked Questions
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If your order is less than $300, no problem! Please give us a call at 407-347-3519 or email Sales@usarollerchain.com, and we will be happy to assist you!
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USA Roller Chain utilizes an extensive network of vendors and warehouses to ensure you get your items quickly! Our primary roller chain warehouse is located in Clermont, FL, but we have warehouses located all across the United States. Your order will be shipped from the closest warehouse to you that has your requested product in stock. This speeds up transit times and saves you money on shipping! If you have any questions about where an item will ship from, please CONTACT US
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In-stock items are typically shipped out in 1-3 business days.Made-to-order item lead times vary from 1-2 days up to 14-20+ weeks, depending on the product. If you need your items urgently, please let us know, and we will do our best to meet your required delivery date! If you have any questions, please CONTACT US
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If you are having an issue with your order, please CONTACT US as soon as possible so we can resolve it for you.
Most in-stock items can be returned within 30 days of the shipment date. MTO or Custom orders are not eligible for a return or refund. For a detailed explanation of our return policies, please click here.
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Absolutely! We may be called "USA Roller Chain", but we ship worldwide! Please CONTACT US for Export/International quotes or orders.

